Satavikas Hiring Engineer / Senior Engineer – Fixture Design in Palwal, Haryana

Satavikas is hiring experienced Engineer / Senior Engineer – Fixture Design professionals in Palwal, Haryana. The opportunity is suitable for Diploma and B.Tech Mechanical Engineering candidates with 4–8 years of experience in automotive, manufacturing, or machining environments.

The role requires strong practical knowledge of VMC hydraulic fixtures, turning centre chucks, DAP/hydraulic fixtures, GD&T, clamping and cutting force calculations, hydraulic circuits, Poka-Yoke, and fixture validation.

Candidates should also have hands-on experience with AutoCAD and SolidWorks, along with good exposure to HMC, VMC, and turning machines.

Engineer / Senior Engineer – Fixture Design Job Overview

• Company: Satavikas
• Position: Engineer / Senior Engineer – Fixture Design
• Location: Palwal, Haryana
• Qualification: Diploma / B.Tech – Mechanical Engineering
• Experience: 4–8 years
• Industry: Automotive / Manufacturing / Machining
• Key Area: Fixture Design and Development
• Software: AutoCAD, SolidWorks
• Primary Machines: HMC, VMC and Turning Centres
• Application Email: Hr@satavikas.com

About the Fixture Design Role

Fixture design is an important part of machining operations because a properly designed fixture helps ensure component positioning, repeatability, accuracy, safety, and productivity.

The Engineer / Senior Engineer will be expected to understand machining requirements and component drawings and then develop or review suitable fixture concepts.

The position also requires practical shop-floor exposure. Candidates should be comfortable supporting fixture trials, validation, troubleshooting, supplier coordination, and technical problem solving.

Key Responsibilities

VMC Hydraulic Fixture Design

The candidate should have practical knowledge of VMC hydraulic fixtures used for machining operations.

Responsibilities can include understanding component loading, locating, clamping, accessibility, machining requirements, and unloading arrangements.

Turning Centre Chucks

The candidate should understand the working principles and practical application of turning centre chucks.

The design should provide suitable component holding, positioning, repeatability, and accessibility for the required machining operation.

DAP / Hydraulic Fixtures

Strong knowledge of DAP and hydraulic VMC fixtures is required.

The candidate should be able to understand fixture concepts and review whether the design meets machining, clamping, positioning, and safety requirements.

GD&T and Engineering Drawings

A good understanding of GD&T and engineering drawings is important for fixture design.

The candidate should be able to interpret dimensions, tolerances, datum references, geometric controls, and other drawing requirements when developing a fixture concept.

Clamping Force and Cutting Force

The candidate should understand the relationship between cutting forces and fixture clamping forces.

Fixture design should ensure that the component remains securely positioned during machining without unnecessary deformation or movement.

Fixture Repeatability and Accuracy

The role requires knowledge of fixture repeatability, accuracy, and positioning concepts.

The candidate should understand locating principles and how fixture design affects machining accuracy and consistency.

Poka-Yoke and Mistake-Proofing

Fixtures should be designed to minimize the possibility of incorrect loading or incorrect component positioning.

Knowledge of Poka-Yoke / mistake-proofing is therefore an important requirement for this position.

Hydraulic Circuit and Component Selection

The candidate should understand basic hydraulic circuits and hydraulic elements used in machining fixtures.

This may include understanding the selection and application of hydraulic cylinders, valves, clamps, pressure-related components, and associated elements.

Air Check / Air Sensing

Knowledge of Air Check and Air Sensing confirmation systems is required.

These systems can be used to confirm proper component seating or detect incorrect loading before machining begins.

Fixture Development and Validation

The candidate should have experience in fixture development, trials, validation, and troubleshooting.

This includes supporting shop-floor trials and making appropriate improvements when the fixture does not achieve the required performance.

Fixture Supplier Development

The role also involves technical coordination with fixture suppliers.

The candidate may be required to communicate design requirements, review supplier concepts, coordinate development activities, support trials, and resolve technical issues.

Required Technical Skills

Candidates should have strong knowledge of:

• VMC Hydraulic Fixtures
• Turning Centre Chucks
• DAP / Hydraulic VMC Fixtures
• GD&T
• Engineering drawings
• Clamping force calculations
• Cutting force calculations
• Fixture positioning
• Fixture repeatability
• Fixture accuracy
• Poka-Yoke / Mistake-Proofing
• Hydraulic circuits
• Hydraulic component selection
• Air Check systems
• Air Sensing systems
• Root Cause Analysis
• Problem solving
• AutoCAD
• SolidWorks
• HMC machines
• VMC machines
• Turning Centres
• Fixture trials and validation
• Fixture troubleshooting
• Supplier development

Education and Experience

The position is suitable for candidates with:

Qualification:
Diploma or B.Tech in Mechanical Engineering.

Experience:
Approximately 4–8 years of relevant experience.

Candidates with practical exposure to automotive, manufacturing, machining, fixture development, or production engineering environments can be considered based on their relevant experience.

Preferred Candidate Profile

The preferred candidate should have strong shop-floor exposure rather than only theoretical fixture-design knowledge.

The candidate should be able to independently understand:

• Machining requirements
• Component drawings
• GD&T requirements
• Locating and positioning requirements
• Clamping requirements
• Fixture accuracy and repeatability
• Poka-Yoke requirements
• Hydraulic fixture systems
• Safety requirements
• Productivity requirements

The ability to convert machining requirements into a practical fixture concept is an important part of the role.

10 Interview Questions and Answers for Fixture Design Engineer

1. What is the purpose of a machining fixture?

Answer:
A machining fixture is used to locate, support, and securely hold a component during a machining operation.

A good fixture helps achieve required accuracy and repeatability while also improving productivity and operator safety.

2. What is the difference between locating and clamping?

Answer:
Locating establishes the correct position of the component with respect to the machine and cutting tool.

Clamping applies the required force to hold the component against the locating surfaces during machining.

Both are essential for maintaining consistent machining results.

3. How do you calculate the required clamping force?

Answer:
The required clamping force depends on factors such as cutting force, friction, component geometry, locating arrangement, direction of machining forces, and safety factor.

The clamping force should be sufficient to prevent component movement while avoiding excessive force that could deform the component.

4. What is the 3-2-1 locating principle?

Answer:
The 3-2-1 principle is a common method of locating a component by restricting its degrees of freedom.

Typically, three locating points establish the primary plane, two points establish the secondary plane, and one point establishes the tertiary plane.

The actual locating strategy should be selected according to the component geometry and machining requirements.

5. What is Poka-Yoke in fixture design?

Answer:
Poka-Yoke means mistake-proofing.

In fixture design, it can be used to prevent incorrect component loading, incorrect orientation, missing components, or improper seating.

For example, a fixture can be designed so that a component cannot be loaded if it is oriented incorrectly.

6. What is the purpose of an Air Check system?

Answer:
An Air Check system can be used to confirm whether a component is properly seated or whether a critical locating condition has been achieved.

If the component is not correctly seated, the system can provide a signal or prevent the machining cycle from proceeding, depending on the machine-control arrangement.

7. What should you consider when designing a hydraulic fixture?

Answer:
Important considerations include:

• Required clamping force
• Component geometry
• Locating arrangement
• Cylinder selection
• Hydraulic pressure
• Accessibility
• Tool clearance
• Component deformation
• Safety
• Maintenance
• Cycle time
• Poka-Yoke requirements

The hydraulic circuit should also be designed to provide reliable and repeatable clamping.

8. What is GD&T and why is it important in fixture design?

Answer:
GD&T stands for Geometric Dimensioning and Tolerancing.

It defines allowable geometric variation such as position, orientation, form, and runout.

Understanding GD&T helps the fixture designer correctly identify datums and develop locating arrangements that support the required component accuracy.

9. What is the difference between accuracy and repeatability?

Answer:
Accuracy refers to how closely a measured or manufactured result is to the required or target value.

Repeatability refers to how consistently the same result can be achieved under the same conditions.

A fixture should provide both suitable accuracy and repeatability for the machining operation.

10. How would you troubleshoot a fixture-related machining problem?

Answer:
I would first understand the exact defect and determine whether it is related to locating, clamping, fixture alignment, component variation, machine condition, tooling, or the machining process.

I would then collect measurements and conduct root-cause analysis. After identifying the cause, I would implement a corrective action and validate the fixture through trial runs before releasing the improvement for regular production.

Frequently Asked Questions

1. What position is Satavikas hiring for?

Satavikas is hiring for Engineer / Senior Engineer – Fixture Design.

2. Where is the job located?

The position is located in Palwal, Haryana.

3. What qualification is required?

Candidates should have a Diploma or B.Tech in Mechanical Engineering.

4. How much experience is required?

The vacancy requires approximately 4–8 years of experience.

5. Which industries are relevant for this position?

The vacancy is focused on automotive, manufacturing, and machining environments.

6. Which software should the candidate know?

The required software skills include AutoCAD and SolidWorks.

7. Is hydraulic fixture experience required?

Yes. Strong practical knowledge of VMC hydraulic fixtures and DAP/hydraulic VMC fixtures is an important requirement.

8. Is shop-floor experience important?

Yes. The preferred candidate should have strong shop-floor exposure and practical understanding of machining and fixture development.

9. Does the role involve supplier coordination?

Yes. The position includes fixture supplier development, coordination, and technical handling.

10. Where can candidates send their CV?

Interested candidates can share their updated CV at:

Hr@satavikas.com

How to Prepare for the Fixture Design Interview

Candidates should revise both fixture-design fundamentals and practical machining applications before attending the interview.

Pay particular attention to:

• 3-2-1 locating principle
• Locating and clamping
• Hydraulic fixture design
• Hydraulic circuit basics
• Clamping force calculation
• Cutting force fundamentals
• GD&T
• Fixture accuracy and repeatability
• Turning centre chucks
• VMC and HMC machining
• Poka-Yoke
• Air Check / Air Sensing
• Fixture validation
• Root Cause Analysis
• AutoCAD
• SolidWorks

Be prepared to discuss real fixtures you have designed, developed, modified, or troubleshot.

A strong interview answer should explain the machining operation, component requirement, locating method, clamping method, hydraulic arrangement, Poka-Yoke, validation process, and the improvement achieved.

How to Apply for Satavikas Fixture Design Jobs

Candidates matching the qualification and experience requirements can send their updated CV to:

Email: Hr@satavikas.com

Your resume should clearly mention relevant experience in:

• Fixture Design
• VMC Hydraulic Fixtures
• Turning Centre Chucks
• DAP Fixtures
• GD&T
• Hydraulic Systems
• Poka-Yoke
• AutoCAD
• SolidWorks
• Fixture Development
• Fixture Validation
• Supplier Coordination
• HMC / VMC / Turning Machines

Highlighting practical shop-floor and machining experience can help recruiters quickly identify your suitability for the role.

Summary

Satavikas is hiring Engineer / Senior Engineer – Fixture Design professionals in Palwal, Haryana. The position requires 4–8 years of experience and a Diploma or B.Tech qualification in Mechanical Engineering.

The role focuses on VMC hydraulic fixtures, turning centre chucks, DAP fixtures, GD&T, hydraulic systems, clamping and cutting forces, Poka-Yoke, Air Check systems, fixture development, validation, troubleshooting, and supplier coordination.

Job Profile: Engineer / Senior Engineer – Fixture Design
Company: Satavikas
Location: Palwal, Haryana
Qualification: Diploma / B.Tech – Mechanical Engineering
Experience: 4–8 Years
Industry: Automotive / Manufacturing / Machining
Key Software: AutoCAD, SolidWorks
Apply: Hr@satavikas.com