Caparo Engineering Hiring Senior Manager / Manager – Stamping Die Design, Process Design, Simulation & Tooling Estimation | Chennai

Caparo Engineering is hiring experienced automotive professionals for the position of Senior Manager / Manager – Stamping Die Design, Process Design, Simulation & Tooling Estimation at its Chennai, Tamil Nadu location. This opportunity is ideal for professionals with strong experience in automotive sheet metal stamping, BIW component development, die engineering, forming simulation and tooling cost estimation.

Candidates with 15–20 years of experience in stamping die design, process engineering and tooling development can apply for this senior-level opportunity. Applicants should have hands-on knowledge of CATIA, SolidWorks and AutoForm, along with the ability to lead engineering teams, manage customer requirements and deliver tooling projects within defined timelines.

Job Overview – Caparo Engineering Recruitment

• Company Name: Caparo Engineering
• Job Position: Senior Manager / Manager
• Department: Stamping Die Design, Process Design, Simulation & Tooling Estimation
• Job Location: Chennai, Tamil Nadu
• Experience Required: 15–20 Years
• Qualification: Tool & Die or B.E. in Mechanical / Production Engineering
• Industry: Automotive / Sheet Metal Stamping / BIW Tooling

Key Responsibilities

1. Stamping Die Design & Process Engineering

• Lead stamping die design and process development for automotive BIW and car body components.
• Develop efficient stamping processes based on component geometry, material characteristics and customer requirements.
• Review die concepts, tooling designs and manufacturing feasibility.
• Ensure design accuracy, process reliability and tooling performance.

2. Forming Simulation & Engineering Validation

• Manage sheet metal forming simulation and formability analysis using AutoForm.
• Perform springback analysis and develop compensation strategies.
• Optimise blank development to minimise material consumption and production costs.
• Validate stamping processes and recommend corrective actions to address forming-related issues.

3. RFQ Review & Tooling Cost Estimation

• Review customer RFQs, technical specifications and component requirements.
• Conduct feasibility studies and develop process plans.
• Prepare accurate tooling cost estimations and technical proposals.
• Identify opportunities for tooling cost reduction and process optimisation.

4. Project & Resource Management

• Plan engineering resources and allocate responsibilities across design and simulation teams.
• Monitor project schedules, engineering deliverables and development milestones.
• Ensure timely completion of tooling design and engineering activities.
• Coordinate with customers, suppliers, tooling vendors and other manufacturing plants.

5. Team Leadership & Continuous Improvement

• Lead, mentor and develop engineering teams.
• Establish design standards, process manuals and engineering best practices.
• Promote continuous improvement through Kaizen and Six Sigma methodologies.
• Strengthen quality systems, engineering efficiency and cost optimisation.

Technical Skills Required

Candidates should have strong technical knowledge and experience in the following areas:

• Automotive BIW and sheet metal component development.
• Stamping die design and process design.
• CATIA and SolidWorks for tooling and component design.
• AutoForm sheet metal forming simulation.
• Formability analysis and springback compensation.
• Blank optimisation and process validation.
• RFQ evaluation and tooling cost estimation.
• Project management and engineering resource planning.
• Kaizen, Six Sigma and continuous improvement.

Educational Qualification & Experience

Applicants should have a Tool & Die qualification or a B.E. degree in Mechanical Engineering or Production Engineering.

Candidates must have 15–20 years of relevant industry experience, preferably in automotive stamping, BIW tooling, sheet metal die design, process engineering, simulation and tooling development.

How to Apply for Caparo Engineering Recruitment?

Interested and eligible candidates with relevant experience in stamping die design, process engineering, AutoForm simulation and tooling estimation can share their updated resumes through the following email addresses.

Apply through Email:

• Ashwani Mishra: Ashwani.mishra@caparo.co.in
• Lalit Kumar: lalitkumar.surindersingh@caparo.co.in

Subject Line: Application for Senior Manager / Manager – Stamping Die Design & Process Engineering

Candidates should mention their total experience, current location, present CTC and expected CTC in their application email.

10 Interview Questions and Answers – Stamping Die Design & Process Engineering

Q1. What are the major stages involved in automotive stamping die development?

Answer: The major stages include component feasibility analysis, process planning, blank development, forming simulation, die concept development, detailed die design, manufacturing, tryout, validation and final production approval.

Q2. What is the importance of AutoForm in sheet metal forming simulation?

Answer: AutoForm helps engineers evaluate sheet metal formability before physical die manufacturing. It is used to analyse thinning, thickening, wrinkling, splitting, material flow and springback, helping reduce tooling modifications and development time.

Q3. What is springback compensation in stamping die design?

Answer: Springback compensation is the process of modifying the die geometry to compensate for elastic recovery after sheet metal forming. Simulation results and tryout measurements are used to determine the required compensation.

Q4. What factors should be considered during blank optimisation?

Answer: Important factors include component geometry, material grade, sheet thickness, rolling direction, forming depth, drawability, material flow, trimming allowance, nesting efficiency and scrap generation.

Q5. How do you conduct a stamping process feasibility study?

Answer: A feasibility study involves reviewing component geometry, material specifications, forming requirements, undercuts, radii, flange conditions, draw depth and manufacturing constraints. Simulation and engineering reviews help identify potential forming problems before tooling development.

Q6. What are the key factors considered during tooling cost estimation?

Answer: Tooling cost estimation includes die size, material requirements, number of operations, die complexity, machining hours, standard components, engineering hours, simulation costs, tryout requirements, manufacturing resources and project timelines.

Q7. What is the difference between draw die, trim die and restrike die?

Answer: A draw die forms the sheet metal blank into the required three-dimensional shape. A trim die removes excess material from the formed component, while a restrike die improves dimensional accuracy and corrects component geometry.

Q8. How can stamping die design improve material utilisation?

Answer: Material utilisation can be improved through optimised blank development, proper strip layout, reduced trimming allowances, efficient nesting, suitable process sequencing and minimising scrap generation.

Q9. How do you manage engineering resources and project delivery?

Answer: Effective project management requires resource planning, task allocation, milestone tracking, regular design reviews, coordination with manufacturing teams and early identification of technical risks. A structured project schedule helps ensure timely delivery.

Q10. How would you reduce tooling development costs without compromising quality?

Answer: Tooling costs can be reduced through early feasibility studies, simulation-based validation, standardisation of die components, optimised die concepts, material utilisation improvements, design reviews and continuous improvement initiatives such as Kaizen and Six Sigma.

Frequently Asked Questions (FAQ)

1. What is the job location for Caparo Engineering recruitment?

The job location is Chennai, Tamil Nadu.

2. How much experience is required for this position?

Candidates should have 15–20 years of relevant experience in stamping die design, process engineering, simulation and tooling estimation.

3. What is the educational qualification required?

A Tool & Die qualification or B.E. in Mechanical Engineering / Production Engineering is required.

4. Which software skills are required for this opportunity?

Candidates should have proficiency in CATIA, SolidWorks and AutoForm.

5. Is AutoForm experience important for this position?

Yes. AutoForm knowledge is important for sheet metal forming simulation, formability analysis, springback compensation and process validation.

6. How can candidates apply for this job?

Interested candidates can send their updated resumes to Ashwani.mishra@caparo.co.in or lalitkumar.surindersingh@caparo.co.in.

Final Summary

Caparo Engineering is offering an excellent senior-level career opportunity for experienced professionals in Stamping Die Design, Process Design, AutoForm Simulation and Tooling Estimation at Chennai, Tamil Nadu. Candidates with 15–20 years of automotive BIW and sheet metal tooling experience, strong software knowledge and engineering team leadership capabilities are encouraged to apply.

Job Profile: Senior Manager / Manager – Stamping Die Design, Process Design, Simulation & Tooling Estimation
Company Name: Caparo Engineering
Location: Chennai, Tamil Nadu
Experience: 15–20 Years
Qualification: Tool & Die / B.E. Mechanical / Production Engineering
Apply Email: Ashwani.mishra@caparo.co.in / lalitkumar.surindersingh@caparo.co.in