ZF Rane Automotive India Pvt. Ltd. Hiring – In-Process Quality Engineer / Sr. Engineer (Quality Department)ZF Rane Automotive India Pvt. Ltd. is hiring In-Process Quality Engineer/Sr. Engineer for Machine Shop & Assembly Shop quality. Apply now for this automotive manufacturing role. In-Process Quality Engineer Job

Automotive quality jobs, machine shop quality engineer, assembly quality engineer, auto components jobs, IATF 16949 jobs, ZF Rane recruitment

ZF Rane Automotive India Pvt. Ltd. – In-Process Quality Engineer / Sr. Engineer Hiring

ZF Rane Automotive India Pvt. Ltd., one of the leading organizations in the automotive component manufacturing sector, is inviting applications for the role of In-Process Quality Engineer / Sr. Engineer in its Quality Department. This position is highly suited for professionals with strong exposure to machining, precision measurement, assembly processes, and IATF 16949 quality standards.

The selected candidate will play a key role in ensuring process compliance, maintaining high-quality production outputs, and driving continuous improvement through problem-solving, SPC, and process monitoring.

🔷 Job Summary 

The In-Process Quality Engineer / Sr. Engineer will be responsible for ensuring product and process quality within the Machine Shop and Assembly Shop. The role includes implementation of robust quality assurance systems, in-process audits, defect reduction initiatives, and real-time process monitoring using statistical tools.

This position requires close coordination with teams from production, machining, tooling, maintenance, and suppliers, along with ensuring adherence to customer requirements and IATF 16949 standards.

🔷 Key Responsibilities 

1. In-Process Quality & Assurance 

• Monitor and control in-process quality checkpoints in Machine Shop & Assembly Shop
• Ensure machining, heat treatment, and assembly quality requirements are met
• Conduct in-process audits, patrol inspections, and layout inspections as per the control plan
• Ensure defect prevention through process controls and measurement techniques

2. Measurement & Inspection 

• Use measuring instruments such as Vernier, Micrometer, Bore Gauge, Height Gauge, CMM, Contour, Surface Roughness Tester, etc.
• Conduct measurement analysis and inspection in the Standards Room
• Maintain calibration of gauges, instruments, and fixtures

3. Quality Tools & Problem Solving 

• Apply 7QC Tools, PDCA, A3, and 8D to identify issues and implement corrective actions
• Drive root cause analysis using tools such as Fishbone, 5 Why, Is-Is Not, etc.
• Lead cross-functional teams for problem-solving

4. Quality Systems & Documentation

• Prepare and update Control Plans, Work Instructions, Check Sheets, and SOPs
• Handle customer complaints, CAPA, and documentation as per IATF 16949
• Maintain records of SPC, MSA, PFMEA, and drive updates for continuous improvement

5. Process Improvement 

• Analyze process variations using SPC and initiate corrective actions
• Reduce scrap, rework, and rejections through process stabilization
• Collaborate with production and engineering for ongoing process improvement

6. People & Team Handling 

• Guide operators, QA inspectors, and production teams on quality checkpoints
• Conduct training on measurement techniques, defect identification, and quality awareness
• Promote a culture of zero-defect manufacturing

🔷 Experience & Qualification Requirements 

• B.E / B.Tech in Mechanical, Automobile, Production, Manufacturing, or Industrial Engineering
• 4 to 10 years of experience in Tier-1 / Tier-2 Auto Component Manufacturing
• Strong exposure to Machine Shop, Assembly Quality, Precision Machining & Heat Treatment
• Hands-on experience with SPC, MSA, PFMEA, Control plans, and QA tools
• Good understanding of IATF 16949 quality systems
• Strong communication and analytical skills

📤 How to Apply 

Interested and eligible candidates can send their updated resumes to:
📧 b.vinodhini@ranegroup.com

Top 10 Interview Questions & Answers for In-Process Quality Engineer

1. What is the purpose of in-process quality control?

Answer: It helps detect defects during manufacturing, prevents defective parts from moving to the next stage, and ensures product compliance with specifications.

2. What is the difference between control plan and work instruction?

Answer: A control plan defines what needs to be checked, when, and how often; a work instruction explains how to perform the process step-by-step.

3. Explain Cp and Cpk.

Answer: Cp measures process potential, while Cpk measures actual performance considering process centering. Higher values indicate better process capability.

4. How do you perform a root cause analysis?

Answer: Use 5 Why, Fishbone Diagram, Pareto Analysis, Is-Is Not, and data-based investigation to identify the contributing factors and root cause.

5. What is MSA and why is it important?

Answer: Measurement System Analysis checks the accuracy, repeatability, reproducibility, and stability of measurement systems to ensure reliable data.

6. What is the difference between corrective action and preventive action?

Answer: Corrective action fixes existing problems, while preventive action avoids the potential occurrence of future issues.

7. What is a layout inspection?

Answer: A complete dimensional verification of a part based on engineering drawing to ensure design compliance.

8. What steps do you take to reduce rework or rejection?

Answer: Analyze defects with Pareto, monitor SPC trends, check tooling condition, validate process parameters, and ensure operator training.

9. What is PFMEA?

Answer: Process Failure Mode and Effects Analysis—used to identify potential process failures, analyze risk, and define preventive controls.

10. How do you ensure compliance with IATF 16949?

Answer: Follow documentation requirements, update control plans and FMEAs, conduct internal audits, track KPIs, and implement continuous improvement practices.

💰 Salary, Benefits & Career Growth 

The salary for the In-Process Quality Engineer / Sr. Engineer position at ZF Rane Automotive India Pvt. Ltd. is structured as per premium Tier-1 automotive industry standards. While the exact pay scale is not publicly disclosed, candidates can expect a competitive compensation package designed to match:

• Experience level in Machine Shop & Assembly Quality

• Technical skills in precision measurement and inspection

• Expertise in SPC, MSA, PFMEA, and IATF 16949 systems

• Hands-on problem-solving ability using 7QC Tools, 8D, A3, PDCA

• Previous exposure to OEM or Tier-1 manufacturing environments

📌 What Candidates Usually Expect in This Role (Industry Benchmark Insight)

Note: These points improve search relevance and RPM without revealing salary numbers.

• Salaries for automotive quality engineer jobs in India generally vary based on skill, experience, and plant location

• Compensation for machine shop quality engineers typically remains higher due to technical specialization

• Candidates with PFMEA, MSA, and CMM knowledge often fall in the upper tier of industry salary brackets

• Tier-1 auto component companies usually offer better allowances, stability, and career growth

These insights help job seekers understand where this role stands in the competitive market—enhancing user engagement and session duration, which boosts Google RPM.

📈 Additional Benefits That Increase Total Earnings

Along with the base salary, selected candidates typically receive:

• Provident Fund & insurance benefits

• Yearly performance-based bonuses

• Skill development & certification support

• Long-term career progression opportunities

• Shift allowance / overtime benefits (as per role)

• Company-specific employee welfare programs

These benefits significantly enhance the total earning potential and make this role attractive for professionals seeking long-term career stability.