Senior Engineer – QMS Vacancy at Rockman Industries Ltd – Apply Now | Cheyyar SIPCOT, Tamil Nadu

Rockman Industries Ltd, one of India’s most respected and technologically advanced automotive component manufacturers, has announced an urgent opening for the position of Senior Engineer – QMS at its Cheyyar SIPCOT facility in Tamil Nadu. Known for its excellence in Aluminium Gravity Die Casting, machining, and precision engineering, Rockman continues to expand its quality systems team to ensure robust process excellence, customer satisfaction, and compliance with global automotive standards.

This detailed article covers everything a job seeker needs to know — from responsibilities, skill requirements, eligibility criteria, and industry expectations — helping qualified candidates apply with full clarity.

About Rockman Industries Ltd

Rockman Industries Ltd is a flagship Hero Group company, delivering high-quality auto components such as aluminium die-castings, machined parts, chains, and composites to top OEMs in India and abroad. With modern production facilities, advanced testing labs, and rigorous quality standards, Rockman has built a reputation for reliability in the global automotive supply chain.

The Cheyyar SIPCOT facility is a major hub for Aluminium Gravity Die Casting, where cutting-edge technologies are combined with robust Quality Management Systems (QMS) to achieve world-class performance.

Position Overview: Senior Engineer – QMS

Job Title: Senior Engineer – QMS
Location: Cheyyar SIPCOT, Tamil Nadu
Company: Rockman Industries Ltd
Experience Required: 4–6 years
Industry: Aluminium Gravity Die Casting / Auto Components
Candidate Preference: Female candidates preferred
Languages Required: English, Hindi, Tamil
Employment Type: Full-time, Permanent

This position is ideal for experienced quality professionals who have worked in QMS, MIS reporting, QA lab activities, and automotive quality assurance environments.

Why This Role Is Critical

The Senior Engineer – QMS plays a central role in ensuring that manufacturing processes comply with IATF 16949, ISO standards, customer-specific requirements, and internal quality guidelines. The quality team is the backbone of any automotive component manufacturing unit, and this role ensures every part meets reliability, durability, and safety expectations before it reaches the customer.

With increasing industry demands for zero-defect manufacturing and continuous improvement, this role directly contributes to customer satisfaction, plant performance, and long-term business growth.

Key Responsibilities of the Senior Engineer – QMS

The selected candidate will handle a broad spectrum of Quality Management System activities, including:

1. QMS Implementation & Monitoring

• Maintain and strengthen the Quality Management System as per IATF 16949 standards.
• Prepare, update, and control QMS documentation such as manuals, procedures, SOPs, and formats.
• Conduct internal audits, support external audits, and ensure closure of non-conformities.

2. MIS Reporting

• Generate daily, weekly, and monthly MIS reports on quality KPIs.
• Prepare dashboards on rejection rates, customer complaints, audit results, and process performance.
• Present insights to management for decision-making.

3. QA Laboratory Operations

• Manage testing activities in the QA lab including microstructure analysis, mechanical testing, and dimensional inspection.
• Ensure calibration and maintenance of measuring instruments and lab equipment.
• Review testing reports and ensure traceability.

4. Customer & Supplier Quality Support

• Coordinate with customers on quality-related matters, audits, and feedback.
• Work with suppliers to ensure raw material quality and compliance with standards.
• Support procurement and production teams for quality troubleshooting.

5. Process Compliance & Continual Improvement

• Implement Poka-Yoke, Kaizens, and best quality practices at production lines.
• Lead root cause analysis through 8D, 5 Why, and FMEA methodologies.
• Support new product development through PPAP documentation and validation activities.

6. Training & Cross-Functional Coordination

• Train production and QA teams on SOPs, quality tools, and audit requirements.
• Work with production, maintenance, and engineering teams to ensure robust process control.
• Lead initiatives for reducing rejections, rework, and increasing overall quality maturity.

Eligibility Criteria

To qualify for the Senior Engineer – QMS position, candidates must meet the following requirements:

• 4–6 years of experience in QMS, QA lab activities, documentation, or MIS reporting
• Background in Aluminium Gravity Die Casting preferred (automotive industry experience also acceptable)
• Strong command over English, Hindi, and Tamil
• Female candidates preferred, as part of gender diversity hiring
• Immediate joiners will be given priority
• Strong analytical, documentation, and communication skills
• Hands-on experience with quality tools such as 8D, 5 Why, FMEA, MSA, SPC
• Ability to coordinate across teams and manage multiple quality functions

Skills Required for the Role

• Strong knowledge of IATF 16949, ISO 9001, and related quality systems
• Ability to prepare and maintain SOPs, Checklists, Process Documents
• Good understanding of casting processes, machining, inspection methods, and measurement systems
• Experience with QA lab equipment and data analysis
• Proficiency in MS Office, Excel dashboards, and control charts
• Good presentation skills for management and customer reporting
• Knowledge of PPAP, APQP, CP, MSA, and SPC techniques

Who Should Apply?

This position is perfect for quality engineers who:

• Are willing to work in a high-performance aluminium die-casting industry
• Enjoy process audits, structured documentation, and improvement projects
• Want to take their QMS career to the next level
• Prefer a professional environment with growth opportunities
• Are comfortable managing quality functions end-to-end
• Can communicate confidently with customers, suppliers, and internal teams

Female candidates with strong technical and communication skills are highly encouraged to apply.

How to Apply

Interested and eligible candidates can share their updated resume at:

📩 santhosh.b@rockman.in

Candidates applying early and those available for immediate joining will be given priority during the selection process.

This is an excellent opportunity for professionals seeking career stability, technical exposure, and leadership development within a reputed automotive manufacturing company. Rockman Industries offers a progressive work environment, modern facilities, and strong industry recognition — making it a perfect place for quality professionals who wish to grow in QMS.

✅ Top 10 Interview Questions & Answers – Senior Engineer (QMS)

1. What is your experience with IATF 16949, and how have you implemented it?

Answer:
I have worked extensively with IATF 16949 for more than 4–6 years. My responsibilities included maintaining QMS documentation, updating procedures, conducting internal audits, preparing for surveillance audits, and ensuring closure of NCs. I also trained production teams on process compliance and implemented PFMEA, Control Plans, and corrective actions based on audit findings. My focus has always been on building a strong system that ensures process stability and customer satisfaction.

2. How do you ensure QMS documentation is always updated and audit-ready?

Answer:
I follow a strict document control process using revision logs, approval matrices, and controlled templates. I ensure all obsolete documents are removed from the shop floor and only updated SOPs, formats, and checklists are available. I also conduct periodic document reviews with process owners and ensure every change is reflected in the master list and communicated to concerned departments.

3. Can you explain the steps of an 8D problem-solving approach?

Answer:
Yes. The 8D process includes:

1. D1: Form a cross-functional team
2. D2: Describe the problem
3. D3: Implement containment actions
4. D4: Identify root causes (5 Why, Ishikawa)
5. D5: Define permanent corrective actions
6. D6: Implement corrective actions
7. D7: Prevent recurrence
8. D8: Recognize team contributions

I have led several customer complaint closures using 8D with strong results in rejection reduction.

4. Describe your experience with QA lab operations.

Answer:
I have handled QA lab activities such as tensile testing, spectro analysis, hardness, microstructure testing, and dimensional inspection using CMM, height gauges, verniers, and profile projectors. I ensure calibration of all instruments, maintain traceable lab records, and verify that testing results meet specification requirements before releasing reports.

5. How do you manage daily/weekly MIS reporting?

Answer:
I prepare structured MIS covering rejection trends, customer complaints, audit results, cycle time performance, and process capability. I use Excel dashboards, Pareto charts, and trend graphs for clarity. I present these reports during management review meetings and recommend improvement actions based on data patterns.

6. What is your experience with Aluminium Gravity Die Casting quality?

Answer:
I understand key quality issues in GDC such as porosity, cold shuts, shrinkage, blowholes, and dimensional variations. I work closely with production to monitor critical parameters like melt temperature, die temperature, pouring time, riser design, and part solidification. I also perform cause-and-effect analysis for casting defects and ensure corrective actions are implemented.

7. How do you handle customer quality issues or complaints?

Answer:
I acknowledge customer concerns immediately and implement containment actions to prevent further shipment of defective parts. I conduct root cause analysis using 5 Why, Fishbone, and data analysis. Then, I prepare 8D reports, share inspection results, and implement corrective and preventive measures. I also follow up with customers until full closure and validation.

8. How do you train shop-floor employees on QMS and quality standards?

Answer:
I conduct structured training sessions on SOPs, control plans, work instructions, 5S, defect recognition, Poka-Yoke, and inspection techniques. I use visual aids, training videos, and sample parts for better understanding. I ensure training effectiveness by taking quizzes and observing operator performance.

9. What actions do you take to reduce rework and rejection?

Answer:
I analyze rejection data using Pareto, identify the top contributors, and conduct detailed root cause analysis. I collaborate with production and maintenance teams to implement corrective actions like process parameter optimization, tooling improvements, Poka-Yoke solutions, and operator skill training. I monitor results until rejection levels are minimized.

10. Why should we hire you for the Senior Engineer – QMS role at Rockman Industries?

Answer:
I bring strong hands-on experience in QMS, QA lab activities, IATF compliance, and casting industry quality practices. I understand the real challenges of die-casting environments and have proven ability to reduce defects, improve process stability, and support audit readiness. My strong communication skills in English, Hindi, and Tamil make me a good fit for supplier, team, and customer coordination. I am committed, detail-oriented, and confident that I will contribute to Rockman’s quality performance from day one.