Quality & Maintenance Department Jobs at Asahi India Glass Limited

Asahi India Glass Limited – Exciting Career Opportunities

Quality & Maintenance Department Jobs at Asahi India Glass Limited, Asahi India Glass Limited, a leading name in the glass manufacturing and processing industry, is inviting talented and dedicated professionals to join our team. We are currently hiring for multiple technical roles across maintenance and process quality engineering at our Patan, Gujarat location.

1️⃣ Electrical Maintenance

📍 Location: Patan, Gujarat
🎓 Qualification: B.E Electrical / B.Tech Electrical
🧰 Experience: 4 to 6 Years

Key Skill Requirements:

• Strong working knowledge of Mitsubishi PLC & SCADA systems
• Awareness of Safety standards and Kaizen culture
• Expertise in breakdown troubleshooting and repair
• Capable of executing daily, monthly & annual preventive and predictive maintenance plans
• Ability to support continuous improvement and equipment uptime

2️⃣ Group Leader – Mechanical Maintenance

🎓 Qualification: Diploma – Mechanical
🧰 Experience: 3 to 5 Years

Core Skill Requirements:

• Excellent understanding of hydraulic and pneumatic systems
• Hands-on experience in predictive, preventive & breakdown maintenance
• Strong background in overall plant maintenance and machine reliability
• Ability to support smooth plant operations with minimum downtime

3️⃣ Process Engineer – Process Quality & Quality Engineering

🎓 Qualification: B.Tech / B.E / Diploma
🧰 Experience: Relevant experience in quality engineering and process quality

Essential Skills:

• Good practical knowledge of FMEA, Control Plans, ADVP & Testing
• Understanding of PPAP documentation and requirements
• Ability to read and interpret engineering drawings and customer specifications
• Proficient in inspection processes, process control, SPC & MSP
• Strong analytical approach to improve product quality and reduce defects

How to Apply

If you meet the qualification and skill criteria, we encourage you to apply and become part of our organization’s growth journey.

📩 Send your updated resume to:
mittal.thakor@aisglass.com

Interview Questions & Answers for Process Engineer – Electrical Maintenance

1️⃣ Q: What experience do you have with Mitsubishi PLC and SCADA systems?

A: I have hands-on experience in developing logic, troubleshooting inputs/outputs, modifying programs, and analyzing faults in Mitsubishi PLCs. I can monitor processes, respond to alarms, and optimize performance using SCADA systems to ensure accuracy and uptime.

2️⃣ Q: What is preventive vs. predictive maintenance?

A: Preventive maintenance is scheduled routine servicing to avoid breakdowns. Predictive maintenance uses real-time data (vibration, temperature, current) to predict faults before failure, helping reduce downtime and costs.

3️⃣ Q: How do you handle an unexpected breakdown?

A: First, I ensure safety lockout-tagout. Then I analyze the fault systematically—electrical circuit, PLC signals, sensors, and power supply. Once the root cause is identified and resolved, I document the breakdown and initiate steps to avoid recurrence.

4️⃣ Q: Why is electrical safety important?

A: Safety prevents injuries, equipment damage, fire hazards, and ensures compliance. Proper PPE, isolation procedures, grounding, and training are critical for safe plant operations.

5️⃣ Q: Which tools do you use for troubleshooting?

A: Multimeter, clamp meter, megger, thermal camera, PLC programming software, calibration tools, and SCADA trending.

Interview Questions & Answers for Group Leader – Mechanical Maintenance

1️⃣ Q: What is your experience with hydraulic and pneumatic systems?

A: I have worked with hydraulic pumps, valves, cylinders, hoses, actuators, filters, and pressure settings. I can diagnose leakage, pressure loss, temperature issues, and contamination problems.

2️⃣ Q: How do you reduce breakdown frequency?

A: By implementing predictive maintenance, condition monitoring, correct lubrication practices, spare management, and performing RCA for repeated failures.

3️⃣ Q: What steps do you follow in preventive maintenance planning?

A: Create machine checklist, schedule shutdowns, inspect wear parts, document findings, verify lubrication schedules, and analyze maintenance history.

4️⃣ Q: What is MTTR and MTBF?

A:

• MTTR – Mean Time to Repair, time taken to repair and resume operation.

• MTBF – Mean Time Between Failures, the average time between equipment failures.

5️⃣ Q: Describe a time you saved cost or prevented a major breakdown.

A: Give an example like early detection of contamination, bearing failure, misalignment, or leak correction that saved production loss.

Interview Questions & Answers for Process Engineer – Process Quality / Quality Engineering

1️⃣ Q: What is PPAP and why is it important?

A: PPAP ensures that the supplier understands customer requirements, and the process consistently produces meeting specifications before mass production. It builds confidence and reduces defects.

2️⃣ Q: Explain FMEA.

A: Failure Mode and Effects Analysis identifies potential failures, their causes, severity, and occurrence, and helps prioritize actions to reduce risk.

3️⃣ Q: What is the difference between Control Plan and Process Flow?

A: Control Plan lists inspection stages, parameters, frequency, and reaction plan. Process flow defines step-by-step manufacturing sequence.

4️⃣ Q: How do you handle customer complaints?

A: Use 8D methodology—Define problem, Contain it, RCA, Corrective Action, Prevention, verify results, document learning, and share.

5️⃣ Q: What are SPC and MSP?

A:

• SPC – Statistical Process Control, uses control charts for variation monitoring.

• MSP – Measurement System Performance, ensures measurement accuracy and repeatability.