QA/QC Engineer Hiring at Lloyds

Lloyds is Hiring — QA/QC Engineer (Quality Assurance / Quality Control) 🚀

Lloyds is expanding its engineering and quality team and is looking for highly skilled and motivated QA/QC Engineers who are passionate about quality systems, inspection processes, and adherence to international standards. If you have hands-on experience in inspection activities for static equipment and engineered components, this opportunity could be the right next step in your career.

📍 Location: Murbad, Kalyan, Maharashtra
🧑‍💼 Position: QA/QC Engineer
🕒 Experience Required: 3–7 years
📝 Employment Type: Full-time

🔍 Role Overview

The QA/QC Engineer will be responsible for ensuring that all incoming materials, in-process activities, and final products strictly comply with the approved Quality Assurance Plan (QAP), customer specifications, and relevant codes and standards. The role requires strong technical competence in inspection, documentation, communication with customers and third-party inspectors (TPIA), and coordination with internal project and production teams.

🔧 Key Responsibilities

✔ Inward Inspection and Material Verification

The candidate must be well-versed in inward inspection of raw materials and components, including:

• Plates, pipes, and tubes

• Forgings and fittings

• Fabricated structures

• Machined components

• All bought-out items

You will be responsible for checking material test certificates (MTCs), dimensional accuracy, visual inspection, and compliance to drawings, specifications, and purchase requirements.

✔ In-Process and Final Inspection

The QA/QC Engineer will conduct inspections during manufacturing and before dispatch to ensure product integrity. This includes:

• Pressure vessels

• Columns

• Boilers

• Heat exchangers

• Static equipment

• Fabricated and machined components

You will verify welding quality, dimensional accuracy, assembly correctness, alignment, and finishing as per approved drawings and quality plans.

✔ Compliance with QAP and Quality Systems

A major responsibility is ensuring strict adherence to QAP during:

• Inward inspection

• Stage inspection

• Final inspection

The engineer must ensure that all inspections are carried out as scheduled and in accordance with customer technical specifications and approved procedures.

✔ Documentation and Procedure Preparation

You will be responsible for preparing and maintaining key quality documents such as:

• Quality Assurance Plans (QAP)

• Welding Procedure Specifications (WPS)

• Procedure Qualification Records (PQR)

• Welder Performance Qualifications (WPQ / WOPQ)

• NDT Procedures

• Hydro test procedures

• Painting procedures

• Weld maps and plans

Strong documentation skills are essential, along with familiarity in record keeping for audits and customer approvals.

✔ Coordination with TPIA and Customer Representatives

The candidate must be capable of handling inspections with:

• Third Party Inspection Agencies (TPIA)

• Client inspection teams

You will ensure inspection calls are raised as per QAP, participate in witness and hold point inspections, and obtain release notes and clearance documents after successful inspection.

📚 Required Technical Knowledge

The ideal candidate should have working knowledge and practical experience with major industry codes and statutory regulations including:

• ASME Section VIII Division 1 & 2

• ASME Section II A, B, C

• ASME Section IX

• Indian Boiler Regulation (IBR) Code

Familiarity with NDT techniques like RT, UT, PT, MT, and hydrostatic testing will be a strong advantage.

🧠 Skills and Competencies

To excel in this role, the candidate should possess:

• Strong understanding of quality control processes

• Hands-on experience in static equipment inspection

• Good knowledge of fabrication and machining processes

• Ability to interpret engineering drawings and standards

• Proficiency in documentation and report preparation

• Strong coordination and problem-solving skills

• Clear, confident verbal and written communication

You will be expected to communicate professionally with customers, internal teams, and inspection authorities while maintaining a positive and solution-oriented approach.

⏱ Immediate Joiners Preferred

Candidates who are ready to join immediately or at short notice will be given preference, as the position is open for urgent project requirements.

📩 How to Apply

If this role matches your experience and career aspirations, we would be happy to hear from you.

👉 Interested candidates are requested to share their updated resume at:
📧 nandini.sawant@lloyds.in

✅ QA/QC Engineer Interview Questions and Answers

1. What is the role of a QA/QC Engineer in a manufacturing organization?

Sample Answer:
The QA/QC Engineer ensures that products meet customer requirements, drawings, codes, and QAP. My role includes material inspection, stage and final inspection, documentation, WPS/PQR/WPQ preparation, coordination with TPI, and ensuring compliance with ASME/IBR and customer specifications. I also support root cause analysis and continuous improvement.

2. What is the difference between QA and QC?

Sample Answer:
Quality Assurance is process-oriented and focuses on preventing defects through systems and procedures like QAP, SOP, audits.
Quality Control is product-oriented and focuses on detecting defects through inspection, testing, and verification of finished components.

3. What activities are included under inward inspection?

Sample Answer:
Inward inspection includes verification of material test certificates (MTC), dimensional checks, visual inspection, identification marking, heat number verification, surface condition, and compliance to PO, drawings, and applicable standards.

4. What is QAP?

Sample Answer:
The Quality Assurance Plan (QAP) defines inspection stages, characteristics to be checked, acceptance criteria, responsible authority, frequency of inspection, and required documents. It acts as a roadmap for inspection from raw material to dispatch.

5. What documents do you verify during inward material inspection?

Sample Answer:

• Purchase order

• Drawing and specifications

• Material Test Certificate (MTC)

• Heat number / batch number

• Compliance to ASME/IBR

• Dimensional report

• Visual inspection observations

6. What is WPS, PQR, and WPQ?

Sample Answer:

• WPS: Welding Procedure Specification – defines how welding must be done.

• PQR: Procedure Qualification Record – test record proving the WPS works.

• WPQ/WQT: Welder Performance Qualification – certifies a welder’s ability to follow WPS.

7. What are common NDT methods used in fabrication?

Sample Answer:

• Radiographic Testing (RT)

• Ultrasonic Testing (UT)

• Magnetic Particle Testing (MPT)

• Dye Penetrant Testing (DPT/LPT)

• Visual Testing (VT)

• Hardness testing (where needed)

8. Explain Hydro Test.

Sample Answer:
Hydro testing verifies the strength and leak tightness of pressure equipment by filling it with water and applying pressure above design pressure for a specified time while inspecting leaks and permanent deformation as per code or QAP.

9. What is the code used for pressure vessels?

Sample Answer:
ASME Section VIII Division 1 and Division 2 are primarily used for pressure vessels. They cover design, fabrication, inspection, testing, and documentation requirements.

10. What is IBR?

Sample Answer:
IBR stands for Indian Boiler Regulations. It governs design, fabrication, inspection, and certification of boilers and associated pressure parts in India. IBR approval is mandatory for manufacturing, testing, and operation of boilers.

11. What are common defects in welding?

Sample Answer:

• Porosity

• Cracks

• Lack of fusion

• Undercut

• Slag inclusion

• Incomplete penetration

• Spatter

• Overlap

I identify them through VT, RT, UT, and other tests.

12. How do you handle non-conforming products?

Sample Answer:
I prepare an NCR (Non-Conformance Report), segregate the product, analyze the root cause using tools like 5 Why or Ishikawa, implement corrective and preventive actions, and verify effectiveness before closing NCR.

13. What is the role of TPIA?

Sample Answer:
Third Party Inspection Agencies verify compliance on behalf of the client or statutory body. My role includes coordination, offering inspections as per QAP, resolving queries, and ensuring release notes are obtained.

14. What is PWHT?

Sample Answer:
Post Weld Heat Treatment relieves residual stresses, improves toughness, reduces hardness, and prevents cracking after welding. It is mandatory for certain materials and thicknesses as per ASME code.

15. How do you ensure traceability?

Sample Answer:
By maintaining heat number marking, stamping, material traceability records, weld maps, welder IDs, and linking documents like MTCs, WPS, and test reports throughout manufacturing.

16. Explain visual inspection steps before welding.

Sample Answer:

• Verify joint preparation

• Confirm WPS

• Fit-up inspection

• Alignment and root gap

• Electrode and filler verification

• Preheat if required

• Cleanliness of joint

• Welder qualification verification

17. How do you read P&ID?

Sample Answer:
P&ID shows process flow lines, valves, instruments, equipment, control loops, and identification numbers. It is used to verify system completion, valve orientation, line checks, and pressure test boundary identification.

18. What is calibration and why is it important?

Sample Answer:
Calibration ensures measuring instruments read accurately against a standard reference. It avoids inspection errors, ensures product quality, and meets ISO and customer requirements.

19. How do you ensure customer satisfaction in QA/QC?

Sample Answer:
By meeting specifications, maintaining transparency, timely inspection coordination, quick closure of NCRs, delivering clear documentation, and proactive communication with clients and TPIs.

20. Why should we hire you for this QA/QC Engineer role?

Sample Answer:
I bring hands-on experience in inspection of static equipment, strong understanding of ASME and IBR, proven documentation skills, and the ability to communicate effectively with customers and TPIs. I am detail-oriented, deadline-driven, and committed to quality and safety.