AM / DM – Weld Simulation & Design Job | Maruti Suzuki Hiring Engineers 2026 | Gurgaon / Manesar / Kharkhoda

India’s largest automobile manufacturer Maruti Suzuki India Limited is hiring skilled professionals for the role of Assistant Manager / Deputy Manager – Weld Simulation & Design. This is an excellent opportunity for experienced engineers who specialize in BIW robotic simulation, welding process planning, and manufacturing automation.

The position is available across Gurgaon, Manesar, and Kharkhoda, which are key manufacturing hubs for Maruti Suzuki’s production facilities. Engineers with strong experience in Body-in-White (BIW) welding simulation and robotic automation can leverage this opportunity to work with one of the most advanced automotive manufacturing environments in India.

With increasing automation and smart manufacturing practices in automotive plants, expertise in robot simulation software, cycle time optimization, and welding line design has become highly valuable. This role focuses on designing efficient welding processes, optimizing robotic operations, and improving productivity in BIW manufacturing lines.

Job Overview

About the Company

Maruti Suzuki India Limited is India’s largest passenger vehicle manufacturer and a subsidiary of Suzuki Motor Corporation. The company has revolutionized the Indian automobile industry with its advanced manufacturing technology, large-scale production capabilities, and focus on innovation.

Maruti Suzuki operates several manufacturing plants across India, including major facilities in Gurgaon, Manesar, and Kharkhoda. These plants utilize advanced robotic welding systems, automated production lines, and simulation-driven manufacturing engineering to achieve high efficiency and consistent quality.

Working at Maruti Suzuki provides engineers with exposure to global manufacturing standards, advanced robotic automation, and large-scale automotive production systems.

Role Overview

The AM / DM – Weld Simulation & Design role focuses on designing and optimizing Body-in-White welding processes using robotic simulation tools. Engineers in this position will work closely with manufacturing, design, and automation teams to ensure efficient welding operations and optimized production lines.

The primary objective of the role is to improve manufacturing efficiency, robot utilization, and welding process reliability through advanced simulation and planning.

Key Responsibilities

1. BIW Robotic Simulation

• Perform robotic simulation for BIW welding lines.

• Validate robotic movement, reachability, and collision avoidance.

• Ensure optimal robot placement and welding gun positioning.

2. Process Planning

• Develop efficient welding process plans for BIW assemblies.

• Define sequence of operations for robotic welding stations.

• Optimize production flow and workstation layout.

3. Cycle Time Optimization

• Analyze and optimize robotic cycle time to increase productivity.

• Balance production lines to ensure smooth manufacturing flow.

• Identify and eliminate process bottlenecks.

4. Robot & Welding Gun Selection

• Select appropriate robots and welding guns based on process requirements.

• Evaluate robot payload, reach, and efficiency.

• Ensure compatibility with welding automation systems.

5. Simulation & Validation

• Conduct virtual simulations to verify welding processes before implementation.

• Validate reach studies and tool accessibility.

• Support commissioning of welding lines.

6. Collaboration with Engineering Teams

• Work closely with design and production teams to improve manufacturability.

• Provide feedback for design improvements to enhance welding feasibility.

Required Technical Skills

Candidates should have strong expertise in the following tools and technologies:

• BIW Robotic Simulation
• Welding Process Planning
• Cycle Time Optimization
• Robot & Welding Gun Selection

Software Knowledge

• Process Simulate
• Robcad
• Motosim
• UG-NX
• AutoCAD

Experience with these tools is essential for performing simulation studies and developing optimized welding processes.

Eligibility Criteria

For Diploma Holders

• Diploma in Mechanical / Automobile / Production Engineering

• 9 – 13 years of relevant experience

For B.Tech Graduates

• B.Tech in Mechanical / Automobile / Production Engineering

• 2.6 – 6 years of relevant experience

Candidates should have hands-on experience in BIW welding simulation and robotic automation in automotive manufacturing plants.

Preferred Candidate Profile

The ideal candidate should have:

• Strong experience in BIW welding lines

• Expertise in robotic simulation tools

• Knowledge of automotive manufacturing standards

• Hands-on experience in robot programming and automation

• Good analytical and problem-solving skills

Professionals with prior experience in OEM automotive manufacturing plants will have an added advantage.

Why This Opportunity is Valuable

1. Work with India’s Largest Automobile Manufacturer

Joining Maruti Suzuki means becoming part of the company that dominates India’s passenger vehicle market.

2. Exposure to Advanced Manufacturing

Engineers will work with state-of-the-art robotic welding systems and simulation technologies.

3. Career Growth in Automotive Manufacturing

The role provides excellent career progression toward positions such as:

• Senior Manufacturing Engineer

• BIW Simulation Lead

• Manufacturing Engineering Manager

• Automation Engineering Specialist

4. High Impact Role

This position directly contributes to improving production efficiency, manufacturing quality, and plant productivity.

Typical Work Environment

Professionals in this role typically work across manufacturing engineering offices and plant environments. Their responsibilities involve simulation work on engineering software as well as collaboration with production teams on the shop floor.

A typical workday may include:

• Running robotic simulations

• Optimizing welding processes

• Conducting cycle time analysis

• Coordinating with design and manufacturing teams

• Supporting production line implementation

Interview Preparation Questions

Candidates preparing for interviews may encounter questions such as:

What is BIW in automotive manufacturing?

BIW (Body-in-White) refers to the stage where the vehicle body sheet metal components are welded together before painting and assembly.

What is robotic welding simulation?

Robotic welding simulation is the process of virtually simulating robot movements and welding operations to ensure efficiency and avoid collisions.

Why is cycle time optimization important?

Cycle time optimization ensures that production lines operate efficiently and meet production targets.

What factors affect robot selection?

Robot payload capacity, reach, speed, accuracy, and compatibility with welding equipment.

What is Process Simulate used for?

Process Simulate is a digital manufacturing software used to simulate and validate robotic manufacturing processes.

Application Process

Interested candidates can apply using the following link:

🔗 Apply Here: Click Here

You can also send your updated CV to:

📧 soumya.golash@taggd.in

Early applications are recommended as positions may close once suitable candidates are shortlisted.

AM / DM – Weld Simulation & Design | Gurgaon / Manesar / Kharkhoda | Maruti Suzuki India Limited | Manufacturing Engineering / BIW | Diploma (9–13 Years) / B.Tech (2.6–6 Years)