Varroc Engineering Ltd is Hiring NPD Engineer – Motor Division

Varroc Engineering Ltd is Hiring NPD Manufacturing Engineer – Motor Division | Apply Now

Varroc Engineering Ltd, a leading global automotive component manufacturer, is inviting talented professionals to join its Motor Division as NPD Manufacturing Engineer. This is an exciting opportunity for engineering professionals passionate about New Product Development (NPD), process optimization, and innovation in electric and mechanical motor technologies.

If you have strong technical expertise in manufacturing processes, automation, and lean systems — this role could be the perfect fit for you.

Position: NPD Manufacturing Engineer – Motor Division

Company: Varroc Engineering Ltd
Location: Sambhajinagar (Aurangabad) / Pune
Experience: 3–15 years
Qualification: B.E. in Mechanical / Electrical / Electronics Engineering
Employment Type: Full-Time

About Varroc Engineering Ltd

Varroc Engineering Ltd is one of India’s top-tier global automotive component manufacturers, supplying advanced systems and components to major automotive OEMs worldwide. The company specializes in cutting-edge technologies including electrical and electronics, lighting, polymer, and metallic systems.

With a strong focus on innovation, sustainability, and technology-driven solutions, Varroc continues to lead transformation in the mobility sector. The Motor Division is at the forefront of developing traction motors, starter motors, BLDC, and magneto systems — key components driving the shift towards electric and hybrid mobility.

Joining Varroc means being part of a dynamic organization that values creativity, continuous learning, and technical excellence.

🔧 Role Overview

The NPD Manufacturing Engineer will be responsible for leading New Product Development (NPD) and industrialization of motor products such as Traction Motors, Starter Motors, BLDC Motors, and Magneto Assemblies.

You will work closely with design, quality, and production teams to ensure smooth transition from prototype to mass production, while driving excellence in process design, automation, and lean manufacturing.

🎯 Key Responsibilities

• Lead and execute end-to-end NPD projects in the motor division, from concept to production readiness.

• Collaborate with design, R&D, and tooling teams to ensure manufacturability, cost-effectiveness, and process optimization.

• Prepare and maintain Process Flow Diagrams, PFMEA, and Control Plans for all new products.

• Implement DFM (Design for Manufacturing) principles and ensure automation readiness for high-volume production.

• Apply Lean Manufacturing methodologies to optimize efficiency and eliminate waste in new production lines.

• Conduct trial builds, capability studies (Cp/Cpk), and validate manufacturing processes.

• Ensure product and process compliance with customer specifications, quality standards, and safety norms.

• Collaborate with suppliers for tooling, fixtures, and process equipment development.

• Participate in APQP, PPAP, and SOP reviews to ensure project milestones are met.

• Support cross-functional problem-solving and root cause analysis during product launch.

⚙️ Key Skills Required

• PFMEA (Process Failure Mode and Effects Analysis)

• Design for Manufacturing (DFM) & Automation

• Lean Manufacturing & Kaizen Implementation

• Geometric Dimensioning & Tolerancing (GD&T)

• Electrical and Mechanical Product Knowledge

• Process Planning & Layout Design

• Tooling and Fixture Design Exposure

• Excellent Cross-Functional Collaboration Skills

💡 Candidate Profile

• Engineering graduates (Mechanical, Electrical, or Electronics) with 3–15 years of hands-on experience in automotive motor manufacturing or NPD.

• Strong exposure to electromechanical product development and industrialization of motors (Traction, Starter, BLDC, or Magneto).

• Ability to interpret drawings, specifications, and GD&T standards.

• Experience in process validation, automation, and line setup.

• Knowledge of APQP, PPAP, ISO/IATF 16949 systems.

• Analytical mindset with strong problem-solving and technical reporting skills.

• Excellent communication and team coordination abilities.

🌍 Why Join Varroc Engineering Ltd?

• Be part of a leading global automotive component manufacturer.

• Work on cutting-edge electric motor technologies and sustainable mobility solutions.

• Collaborate with world-class engineers and innovators in a technology-driven environment.

• Exposure to global customers, high-volume manufacturing, and automation systems.

• A culture of continuous learning, recognition, and growth.

📩 How to Apply

If you’re ready to accelerate your career in New Product Development and manufacturing innovation, apply now!

📧 Send your updated resume to:
Gen_EBU.TA@varroc.com

Subject Line: Application for NPD Manufacturing Engineer – Motor Division

Join Varroc Engineering Ltd and play a key role in shaping the next generation of electric and automotive motor technologies.

Top 10 Interview Questions and Answers for NPD Manufacturing Engineer – Motor Division=Varroc Engineering Ltd is Hiring NPD Engineer

1. Q: Explain your experience with NPD in the automotive domain.
   A: I’ve handled product development from concept to SOP, including process design, PFMEA, and validation in line with APQP.

2. Q: What is the importance of PFMEA in NPD?
   A: PFMEA helps identify and mitigate process risks before production, ensuring quality and reliability.

3. Q: How do you ensure DFM during product development?
   A: By collaborating early with design teams to simplify geometry, minimize assembly steps, and improve manufacturability.

4. Q: Describe a project where you implemented Lean Manufacturing successfully.
   A: [Candidate-specific response expected, e.g., reduced cycle time or improved layout efficiency.]

5. Q: What are the key checkpoints during NPD phase gates?
   A: Design validation, process feasibility, tooling readiness, trial builds, and PPAP approval.

6. Q: How do you ensure automation readiness in your processes?
   A: By designing scalable processes, selecting compatible equipment, and validating repeatability through trials.

7. Q: Explain GD&T and its importance in motor assembly.
   A: GD&T ensures dimensional accuracy and alignment critical for component fit and motor performance.

8. Q: What challenges have you faced in NPD, and how did you resolve them?
   A: [Candidate’s situational answer related to supplier issues, tooling delays, or quality deviations.]

9. Q: How do you manage supplier quality during new product launch?
   A: Through audits, PPAP reviews, and close monitoring of sample quality and timelines.

10. Q: Why do you want to join Varroc Engineering Ltd?
    A: To work with a global leader driving innovation in automotive and electric motor technology, offering a platform for growth and technical excellence.