QA/QC Engineer Jobs at Lloyds Metals in Murbad, Kalyan

Lloyds Metals, a reputed name in the metal and engineering industry, has announced urgent openings for the position of QA/QC Engineer at its Murbad, Kalyan facility in Maharashtra. This is an excellent opportunity for professionals with experience in pressure vessels, heat exchangers, boilers, piping, and static equipment inspection. If you have hands-on expertise in Quality Assurance, Quality Control, and compliance with ASME/IBR codes, this role is designed for you.

The position offers exposure to diverse fabrication and manufacturing operations and requires close coordination with third-party inspection agencies (TPIAs), clients, and internal production teams. Experienced candidates seeking a stable and technically challenging role in the metal fabrication sector should apply immediately.

Job Overview

Company: Lloyds Metals
Position: QA/QC Engineer
Location: Murbad, Kalyan, Maharashtra
Experience Required: 3–7 years
Industry: Heavy Fabrication, Static Equipment, Pressure Vessels, Boilers, Columns, Heat Exchangers
Qualification: Diploma / Degree in Mechanical Engineering

The QA/QC Engineer will be responsible for ensuring that all bought-out items, fabricated components, and static equipment comply with the required quality standards and project specifications. This includes hands-on inspection, documentation, QAP preparation, NDT coordination, and communication with customer representatives and TPIs.

Key Responsibilities

1. Inward Inspection

• Inspect plates, pipes, tubes, forgings, fittings, BOIs, fabricated, and machined items.
• Verify material certificates, heat numbers, and compliance with QAP.
• Ensure material traceability as per project requirements.

2. In-Process & Final Inspection

• Conduct inspections on pressure vessels, heat exchangers, boilers, columns, and structural items.
• Ensure adherence to approved QAP, drawings, WPS/WPQ, and standards.
• Prepare inspection reports and ensure closure of NCRs and deviations.

3. Documentation & Procedures

• Prepare QAP (Quality Assurance Plan).
• Draft NDT procedures, hydro test procedures, painting procedures, and weld plans.
• Prepare WPS/PQR/WPQ and welder qualification documentation.

4. Code & Standards Compliance

• Awareness and working knowledge of ASME SEC VIII Div 1 & 2, IBR, and ASME SEC IIA/IIB/IIC & SEC IX.
• Ensure compliance of fabrication processes and inspection stages with relevant codes.

5. TPIA & Customer Coordination

• Offer inspections as per QAP and project hold points.
• Ensure that inspections are completed to the satisfaction of TPIA.
• Obtain release notes and maintain communication with customer quality representatives.

6. General QA/QC Activities

• Maintain calibration records of inspection instruments.
• Support audits and provide necessary documentation.
• Ensure proper welding quality, surface preparation, painting, and testing.

Eligibility Criteria

• 3–7 years of experience in QA/QC in fabrication, pressure vessels, piping, or mechanical industry.
• Strong understanding of static equipment and quality procedures.
• Good communication skills for interaction with clients, TPIs, and internal teams.
• Immediate joiners are preferred.

How to Apply

Interested candidates can share their updated CV at the below email IDs:

📩 pckondkar@lloyds.in
📩 nandini.sawant@lloyds.in

10 Common QA/QC Engineer Interview Questions and Answers

1. What is the difference between QA and QC?

Answer:
QA focuses on establishing processes, documentation, and standards to prevent defects. QC involves inspection, testing, and verification to detect defects in materials, welds, and finished equipment.

2. What is a QAP and why is it important?

Answer:
A QAP (Quality Assurance Plan) outlines inspection stages, hold points, responsibilities, and acceptance criteria. It ensures consistency, compliance, and traceability throughout the project.

3. Explain the purpose of WPS, PQR, and WPQ.

Answer:

• WPS: Welding Procedure Specification
• PQR: Procedure Qualification Record
• WPQ: Welder Performance Qualification
  These documents ensure that welding is performed as per accepted standards and qualified procedures.

4. What ASME codes are commonly used in static equipment fabrication?

Answer:
ASME Section VIII Div 1 & 2, Section IX for welding qualifications, and Section IIA/B/C for material specifications are widely used.

5. How do you conduct a hydro test for a pressure vessel?

Answer:
Ensure vessel readiness, safety precautions, fill with water, pressurize to test pressure, hold for the required duration, inspect for leakage, and document results as per procedure.

6. What are common NDT methods used in fabrication?

Answer:
RT, UT, MT, PT, and VT are frequently used to detect surface and subsurface discontinuities.

7. How do you handle an NCR (Non-Conformance Report)?

Answer:
Identify deviation, record NCR, analyze root cause, implement corrective action, re-inspect, and close the NCR after verification.

8. What are the key documents required before offering inspection to a TPI?

Answer:
Drawings, QAP, WPS/PQR, material certificates, calibration records, stage inspection reports, and test certificates.

9. How do you ensure material traceability during fabrication?

Answer:
By stamping heat numbers, maintaining MTCs, material registers, and cross-referencing items during welding and assembly.

10. How do you manage communication with customers or TPIAs?

Answer:
By sharing timely updates, offering inspections as per schedule, ensuring document readiness, and resolving queries professionally.