Ikio Solutions Pvt Ltd
Ikio Solutions Pvt Ltd hiring Process Engineering Manager in Noida. 4–6 yrs exp in SMT, LED, EMS manufacturing. Salary up to ₹11 LPA. Apply now!
Process Engineering Manager Job in Noida – Ikio Solutions
Ikio Solutions Pvt Ltd is hiring a Process Engineering Manager for its manufacturing unit in Noida, Uttar Pradesh. This opportunity is ideal for professionals from the LED lighting, EMS (Electronics Manufacturing Services), or electronics assembly industry with strong expertise in SMT, MI, and production process improvement.
Candidates must hold a Diploma / B.E. / B.Tech in Electronics, Electrical, Mechanical, or Production Engineering with 4–6 years of experience in manufacturing engineering. The company is offering a competitive salary package of up to ₹11 LPA, depending on experience and performance.
If you are passionate about manufacturing excellence, productivity improvement, automation, and lean processes, this role offers excellent growth potential.
Key Responsibilities
The selected candidate will lead process engineering initiatives and drive manufacturing excellence through:
- Driving productivity improvement via line balancing, cycle time reduction, and manpower optimization
- Improving efficiency across SMT, MI, and Finished Goods Assembly lines
- Implementing Kaizen, 5S, and continuous improvement initiatives
- Identifying and implementing low-cost automation solutions such as jigs, fixtures, and poka-yoke systems
- Monitoring process rejections and performing root cause analysis using quality tools
- Supporting SMT and MI process optimization and changeover improvements
- Coordinating with the maintenance team to improve equipment uptime and OEE (Overall Equipment Effectiveness)
- Supporting New Product Introduction (NPI) from a process readiness perspective
- Training engineers, supervisors, and line leaders
- Driving cost reduction through scrap control and automation initiatives
Key Performance Indicators (KPIs)
The performance of the Process Engineering Manager will be measured on:
- Productivity improvement percentage
- Rejection and rework reduction
- Automation implementation and return on investment (ROI)
- Line efficiency and OEE improvement
- Cost reduction achievements
- First Pass Yield (FPY) improvement
Skills & Eligibility
Educational Qualification
Diploma / B.E. / B.Tech in:
- Electronics
- Electrical
- Mechanical
- Production Engineering
Experience
4–6 years of experience in manufacturing engineering
Experience in LED lighting, EMS, or electronics assembly preferred
Required Technical Skills
- Hands-on experience in SMT (Surface Mount Technology)
- MI (Manual Insertion) process knowledge
- Assembly line process improvement
- Kaizen, 5S, Lean Manufacturing tools
- Root cause analysis tools (Why-Why, Fishbone, Pareto, etc.)
- Knowledge of OEE and productivity metrics
- Automation and poka-yoke implementation
Soft Skills
- Leadership and team training capability
- Strong analytical thinking
- Problem-solving mindset
- Cross-functional coordination
Salary & Benefits
CTC: Up to ₹11 LPA
- Opportunity to work in a growing LED manufacturing company
- Exposure to automation and process excellence projects
- Career growth into Senior Manager – Manufacturing or Plant Head roles
- Standard company benefits as per policy
In Noida’s electronics manufacturing sector, this package is competitive for professionals with 4–6 years of relevant experience.
Why This Role is Good for Career Growth
This position offers:
- Strong exposure to SMT and electronics assembly process optimization
- Hands-on automation implementation experience
- Leadership exposure in managing engineers and production teams
- Practical experience in NPI (New Product Introduction)
- In-depth knowledge of lean manufacturing systems
- Future growth opportunities may include:
- Senior Process Engineering Manager
- Manufacturing Excellence Lead
- Operations Manager
- Plant Head
Experience in LED lighting manufacturing and EMS sector significantly improves your career prospects in India’s electronics industry.
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Interview Questions with Sample Answers
1. What is OEE and how do you improve it?
Sample Answer: OEE measures equipment effectiveness based on availability, performance, and quality. It can be improved by reducing downtime, optimizing cycle time, and minimizing defects.
2. How do you perform root cause analysis?
Sample Answer: I use tools like Fishbone diagram, 5-Why analysis, and Pareto charts to identify the actual cause of defects.
3. What is Kaizen?
Sample Answer: Kaizen is a continuous improvement methodology focused on small, incremental process improvements.
4. Explain SMT process.
Sample Answer: SMT is a method where electronic components are mounted directly onto the surface of printed circuit boards using automated machines.
5. How do you reduce rejection rates?
Sample Answer: By identifying defect patterns, implementing poka-yoke systems, improving process control, and conducting operator training.
6. What is line balancing?
Sample Answer: Line balancing ensures equal workload distribution across workstations to improve productivity and reduce idle time.
7. What is First Pass Yield (FPY)?
Sample Answer: FPY measures the percentage of products manufactured correctly without rework on the first attempt.
8. How do you support NPI?
Sample Answer: I ensure process readiness, define SOPs, validate trial runs, and coordinate with design teams for smooth product launch.
9. How do you implement low-cost automation?
Sample Answer: By designing jigs, fixtures, and simple poka-yoke systems to reduce manual errors and improve efficiency.
10. How do you manage team training?
Sample Answer: Through structured training programs, SOP documentation, and regular skill evaluation sessions.
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10 Frequently Asked Questions (FAQs)
1. Where is the job location?
Noida, Uttar Pradesh.
2. What industry experience is preferred?
LED lighting, EMS, or electronics assembly.
3. What experience is required?
4–6 years in manufacturing engineering.
4. What is the salary offered?
Up to ₹11 LPA.
5. Is SMT knowledge mandatory?
Yes, hands-on SMT experience is required.
6. What is MI process?
Manual Insertion process in PCB assembly.
7. Is leadership experience required?
Yes, team training and supervision are part of the role.
8. What tools should candidates know?
Kaizen, 5S, OEE, root cause analysis tools.
9. Is NPI experience required?
Preferred but not mandatory.
10. How to apply?
Send your resume to recruitment@ikiotech.com or contact 7042111581.
🚀 Checkout These Career-Boost Kits
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- ✅ ISO 9001:2015 Toolkit – Click Here
- ⚙️ IATF (A–Z All Formats) – Click Here
- 📄 Resume Templates 700+– Click Here
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Process Engineering Manager | Noida | Ikio Solutions Pvt Ltd | Manufacturing / Process Engineering | 4–6 Years Experience
Process Engineering Manager Job in Noida
To apply for this job email your details to recruitment@ikiotech.com
🚀 Checkout These Career-Boost Kits
- 📘 APQP Document 100+ – Click Here
- 📊 Production PPC 90+ Documents PPT – Click Here
- 📑 Six Sigma Format – Click Here
- 🎯 Dream Job Kit – Click Here
- 📂 60+ PPT Pack – Click Here
- 🗂️ HR Formats 100000+ – Click Here
- ✅ ISO 9001:2015 Toolkit – Click Here
- ⚙️ IATF (A–Z All Formats) – Click Here
- 📄 Resume Templates 700+– Click Here
