HONASCO Plastic Tech Hiring Manager / Sr. Manager – Engineering (Design & Development) | IMT Manesar, Gurgaon

HONASCO Plastic Tech Pvt. Ltd. is inviting applications for the position of Manager / Senior Manager – Engineering (Design & Development) for its manufacturing facility located at IMT Manesar, Gurgaon. This leadership opportunity is ideal for experienced automotive design professionals with expertise in plastic product development, engineering simulations, mold development, and customer management.

Candidates with strong experience in automotive plastic component design, Unigraphics NX, DFMEA, injection mold development, and OEM customer interaction are encouraged to apply.

About the Role

The Manager / Sr. Manager – Engineering (Design & Development) will lead the complete product development lifecycle, from concept design and engineering validation to prototype development and production readiness. The role requires close collaboration with OEM customers, internal teams, tooling departments, and manufacturing functions to deliver high-quality automotive plastic products.

The selected candidate will play a key role in driving innovation, engineering excellence, and cost-effective product development strategies.

Job Details

Position

Manager / Senior Manager – Engineering (Design & Development)

Company

HONASCO Plastic Tech Pvt. Ltd.

Department

Engineering – Design & Development

Location

IMT Manesar, Gurgaon, Haryana

Experience Required

12–15 Years

Qualification

Candidates should possess:

• B.E. Mechanical Engineering
• B.Tech Mechanical Engineering
• B.E./B.Tech Mechatronics Engineering
• B.E./B.Tech Electrical & Electronics Engineering

Employment Type

Full-Time

Industry Preference

Automotive Plastic Components Manufacturing

Key Responsibilities

Product Design & Development

• Lead automotive plastic product design and development activities.
• Manage product lifecycle from concept to production.
• Develop innovative engineering solutions for customer requirements.
• Support new product introduction programs.

CAD Design & Engineering

• Create and review 3D models and assemblies using Unigraphics NX.
• Perform part modeling, surfacing, drafting, and assembly design.
• Ensure compliance with customer design standards.
• Support design validation activities.

Mold Development

• Lead plastic injection mold development projects.
• Coordinate with tooling and manufacturing teams.
• Review mold feasibility and manufacturability.
• Optimize mold design for quality and productivity.

Engineering Simulation & Analysis

• Conduct Mold Flow Analysis.
• Perform Finite Element Analysis (FEA).
• Evaluate product performance and durability.
• Support engineering optimization activities.

Quality & Reliability Engineering

• Conduct DFMEA and PFMEA studies.
• Perform DRBFM and Failure Tree Analysis (FTA).
• Manage risk assessment and preventive actions.
• Ensure compliance with automotive quality requirements.

GD&T & Tolerance Engineering

• Develop GD&T strategies for components and assemblies.
• Perform tolerance stack-up analysis.
• Ensure dimensional accuracy and manufacturability.
• Support product validation activities.

Prototyping & Reverse Engineering

• Lead prototype development projects.
• Manage prototype testing and validation.
• Support reverse engineering activities for product improvements.
• Coordinate design modifications based on test results.

Customer Management

• Handle Tier-1 and OEM customer interactions.
• Manage technical discussions and design reviews.
• Support customer audits and development programs.
• Build strong customer relationships.

Cost Optimization & Value Engineering

• Identify cost reduction opportunities.
• Drive value engineering initiatives.
• Improve product performance while optimizing costs.
• Support profitability improvement programs.

Documentation & Compliance

• Maintain IATF 16949 documentation requirements.
• Ensure engineering process compliance.
• Support quality audits and customer requirements.
• Maintain product development records.

Required Technical Skills

Candidates should have expertise in:

• Automotive Plastic Product Design
• Unigraphics NX
• Part Modeling
• Surface Modeling
• Drafting
• Assembly Design
• Mold Flow Analysis
• Finite Element Analysis (FEA)
• Plastic Injection Mold Development
• GD&T
• Tolerance Stack-Up Analysis
• DFMEA
• PFMEA
• DRBFM
• Failure Tree Analysis (FTA)
• Reverse Engineering
• Prototype Development
• IATF 16949 Documentation
• Value Engineering
• Cost Optimization

Preferred Skills

The following experience will be an added advantage:

• EV Sub-system Design
• Electric Vehicle Component Development
• Automotive Electrification Projects
• Advanced Engineering Simulations

Preferred Candidate Profile

The ideal candidate should have:

• 12–15 years of automotive product design experience.
• Strong leadership and team management skills.
• Experience handling OEM and Tier-1 customers.
• Expertise in plastic product development.
• Excellent problem-solving and analytical abilities.
• Strong project management and communication skills.

Why Join HONASCO Plastic Tech?

• Leadership role in automotive product development.
• Opportunity to work with leading OEM and Tier-1 customers.
• Exposure to advanced engineering technologies.
• Career growth in engineering management.
• Opportunity to contribute to future automotive innovations.

How to Apply

Interested candidates can share their updated profile at:

Email: hr1@jumpsindia.com

Candidates are advised to mention “Manager / Sr. Manager – Engineering (Design & Development)” in the email subject line.

Frequently Asked Questions (FAQs)

1. What is the job title?

The position is Manager / Sr. Manager – Engineering (Design & Development).

2. Where is the job located?

The role is based at IMT Manesar, Gurgaon.

3. What experience is required?

Candidates should have 12–15 years of relevant experience.

4. What qualification is required?

B.E./B.Tech in Mechanical, Mechatronics, or Electrical & Electronics Engineering.

5. Which software skills are mandatory?

Unigraphics NX for modeling, surfacing, drafting, and assembly design.

6. Is Mold Flow Analysis experience required?

Yes, Mold Flow and FEA simulation knowledge are important requirements.

7. What industry experience is preferred?

Automotive plastic product manufacturing and development.

8. Is OEM customer handling experience required?

Yes, experience with Tier-1 suppliers and OEM customers is highly preferred.

9. Is EV experience mandatory?

No, but knowledge of EV sub-systems is preferred.

10. How can I apply?

Candidates can send their updated CV to hr1@jumpsindia.com.

Top 10 Interview Questions and Answers

1. What is DFMEA?

Answer: Design Failure Mode and Effects Analysis (DFMEA) is a structured approach used to identify potential design failures and implement preventive actions before production.

2. What is PFMEA?

Answer: Process Failure Mode and Effects Analysis (PFMEA) evaluates manufacturing process risks and helps prevent defects during production.

3. What is GD&T?

Answer: Geometric Dimensioning and Tolerancing (GD&T) is a system used to define engineering tolerances and ensure functional fit of components.

4. What is tolerance stack-up analysis?

Answer: Tolerance stack-up analysis evaluates the combined effect of dimensional variations in an assembly to ensure proper fit and functionality.

5. What is Mold Flow Analysis?

Answer: Mold Flow Analysis predicts plastic material flow within a mold and helps optimize mold design and manufacturing quality.

6. What is DRBFM?

Answer: Design Review Based on Failure Mode (DRBFM) is a methodology used to identify risks associated with design changes.

7. What is FEA?

Answer: Finite Element Analysis (FEA) is a simulation technique used to predict product behavior under various loading conditions.

8. What is reverse engineering?

Answer: Reverse engineering involves analyzing existing products to understand their design, dimensions, materials, and functionality for improvement or redevelopment.

9. What is IATF 16949?

Answer: IATF 16949 is the global quality management standard for the automotive industry.

10. Why do you want to lead an Engineering Design & Development team?

Answer: The role provides opportunities to drive innovation, develop advanced products, mentor engineering teams, and contribute to business growth through technical excellence.

Job Summary

Job Title: Manager / Sr. Manager – Engineering (Design & Development)

Company Name: HONASCO Plastic Tech Pvt. Ltd.

Location: IMT Manesar, Gurgaon, Haryana

Department: Engineering – Design & Development

Experience Required: 12–15 Years

Qualification: B.E./B.Tech (Mechanical, Mechatronics, Electrical & Electronics)

Industry: Automotive Plastic Components

Employment Type: Full-Time

Key Skills: Unigraphics NX, Mold Flow, FEA, Plastic Product Design, GD&T, DFMEA, PFMEA, DRBFM, FTA, Reverse Engineering

Preferred Skills: EV Sub-systems, Value Engineering, Cost Optimization

Customer Exposure: Tier-1 Suppliers & Automotive OEMs

Application Mode: Email

Apply Email: hr1@jumpsindia.com

Category: Design Engineer Jobs | R&D Jobs | Automotive Jobs | Engineering Manager Jobs

Hiring Status: Active

Who Can Apply: Experienced automotive design and development professionals

Last Date to Apply: Apply as soon as possible.