Line Supervisor-Final Inspection, PDI Quality Engineer – Maruti Suzuki

Line Supervisor-Final Inspection,PDI Quality Engineer

Maruti Suzuki Hiring for Kharkhoda Location – Production Quality Line Supervisor (PDI)

Maruti Suzuki India Limited is hiring experienced professionals for its Kharkhoda manufacturing plant. This recruitment drive focuses on strengthening the Production Quality – Final Inspection / Pre-Delivery Inspection (PDI) function. The company has announced an urgent opening for the position of Production Quality Line Supervisor, offering a strong opportunity for diploma engineers with hands-on automotive inspection experience.

Maruti Suzuki is India’s largest passenger vehicle manufacturer and is known for its world-class quality systems, lean manufacturing practices, and strong career growth opportunities. Working at the Kharkhoda plant provides exposure to high-volume automobile production and strict quality standards followed across global OEMs.

Position Details – Production Quality Line Supervisor

• Role: Production Quality Line Supervisor (Final Inspection / PDI)
• Department: Production Quality
• Location: Kharkhoda, Haryana
• Position Level: ER / SE
• Experience Required: 4 to 8 Years
• Employment Type: Full-time

This role is critical in ensuring that every assembled vehicle meets Maruti Suzuki’s quality benchmarks before dispatch. The selected candidate will be responsible for supervising inspection activities, identifying defects, and coordinating with production teams to ensure zero-defect delivery.

Educational Qualification

Candidates applying for this position must meet the following qualification criteria:

• Diploma in Mechanical Engineering
• Diploma in Automobile Engineering
• Diploma in Production Engineering

📌 Minimum 60% marks are mandatory.
📌 Only diploma-qualified candidates from the above streams are eligible.

Key Job Responsibilities

As a Production Quality Line Supervisor (Final Inspection / PDI), the candidate will be responsible for end-of-line quality assurance and vehicle inspection activities. Major responsibilities include:

• Performing and supervising Pre-Delivery Inspection (PDI) of assembled vehicles

• Ensuring inspection is carried out strictly as per Maruti Suzuki inspection standards
• Identifying fitment, functional, cosmetic, and performance-related defects
• Recording inspection results and maintaining quality documentation
• Coordinating with production, maintenance, and quality teams for defect rectification
• Ensuring compliance with standard operating procedures (SOPs)
• Monitoring rework activities and verifying corrective actions
• Supporting continuous improvement initiatives to reduce repeat defects
• Ensuring safety, discipline, and quality awareness on the inspection line
• Meeting daily quality targets without compromising inspection accuracy

This role requires strong attention to detail, technical understanding of vehicle systems, and the ability to lead inspection teams effectively.

Required Skills & Experience

To succeed in this role, candidates should possess:

• Hands-on experience in Final Inspection / PDI in automobile manufacturing
• Strong understanding of vehicle assembly processes
• Knowledge of quality tools and inspection methods
• Ability to read and understand inspection checklists and standards
• Experience in handling quality deviations and root cause analysis
• Good coordination and communication skills
• Willingness to work in shifts and fast-paced production environments

Experience in passenger vehicle manufacturing will be an added advantage.

Why Join Maruti Suzuki – Kharkhoda Plant?

Joining Maruti Suzuki offers long-term career stability and professional growth. Some key benefits include:

• Work with India’s leading automobile manufacturer
• Exposure to world-class manufacturing and quality systems
• Opportunity to contribute to zero-defect vehicle delivery
• Structured work environment with strong safety culture
• Career growth through skill development and internal opportunities

The Kharkhoda plant is one of Maruti Suzuki’s upcoming strategic manufacturing locations, making it an excellent place for professionals looking to grow with the organization.

How to Apply – Application Process

Interested and eligible candidates can apply through the following methods:

📧 Email: kumari.lata@taggd.in
📝 Application Form: Click Here

Candidates are advised to share their updated resume highlighting PDI / Final Inspection experience clearly.

📌 Mention “Production Quality Line Supervisor – Kharkhoda” in the email subject line for faster processing.

🚗 Technical & PDI Interview Questions (Most Important)

1. What is PDI (Pre-Delivery Inspection)?

Answer:
PDI is the final inspection process carried out on a fully assembled vehicle to ensure it meets quality, safety, and functional standards before dispatch to the customer.

2. Why is Final Inspection critical in automobile manufacturing?

Answer:
Final inspection ensures zero-defect delivery, prevents customer complaints, protects brand reputation, and confirms that all systems function as per standards.

3. What checks are performed during PDI?

Answer:

• Exterior & interior fit and finish

• Engine start and idle quality

• Brake, clutch, steering, and gear operation

• Electrical functions (lights, horn, indicators)

• Noise, vibration, and leak checks

• Safety features and warning lamps

4. What types of defects are commonly found during final inspection?

Answer:
Fitment issues, paint defects, functional failures, noise issues, electrical faults, missing parts, and torque-related defects.

5. How do you handle a vehicle rejected in PDI?

Answer:
I tag the defect, inform the concerned department, ensure rework is done as per SOP, and re-inspect the vehicle before clearance.

🏭 Production Quality & Process Control

6. What is SOP and why is it important?

Answer:
SOP (Standard Operating Procedure) ensures uniform inspection, avoids variation, and maintains consistent quality standards.

7. How do you ensure inspection accuracy under production pressure?

Answer:
By following checklists strictly, avoiding shortcuts, maintaining focus, and ensuring inspection time is respected without compromising quality.

8. What is First Time Right (FTR)?

Answer:
FTR measures how many vehicles pass inspection without rework, indicating process stability and quality performance.

9. What is root cause analysis in quality?

Answer:
It identifies the actual cause of defects using tools like 5 Why analysis to prevent recurrence.

10. How do you reduce repeat defects in PDI?

Answer:
By analyzing defect trends, coordinating with production, implementing corrective actions, and monitoring effectiveness.

📊 Quality Tools & Metrics

11. What quality tools have you used?

Answer:
Check sheets, Pareto analysis, 5 Why analysis, control charts, and basic Kaizen activities.

12. What is Pareto analysis?

Answer:
It identifies major defects contributing to most quality issues, based on the 80/20 principle.

13. What is OK / NG criteria?

Answer:
OK means the vehicle meets inspection standards; NG indicates defects requiring rework.

14. What is visual inspection?

Answer:
Visual inspection detects visible defects like scratches, gaps, misalignment, and missing components.

🧠 Supervisor & Team Handling Questions

15. How do you handle inspectors under your supervision?

Answer:
By training them on standards, monitoring performance, correcting mistakes, and motivating them to maintain quality focus.

16. How do you ensure safety on the inspection line?

Answer:
By enforcing PPE usage, safe vehicle movement, proper lighting, and following safety SOPs.

17. How do you handle conflict between production and quality?

Answer:
By focusing on facts and standards, explaining quality impact, and finding solutions without compromising inspection norms.

18. Are you comfortable working in shifts?

Answer:
Yes, I understand automotive production requires shift work and I am fully comfortable.

⚙️ Automobile Basics (Often Asked)

19. What are the major systems in a vehicle?

Answer:
Engine, transmission, braking system, steering, suspension, electrical system, and safety systems.

20. What is torque and why is it important?

Answer:
Torque is rotational force. Correct torque ensures safety, prevents loosening, and avoids component failure.

💬 HR & Behavioral Questions

21. Why do you want to join Maruti Suzuki?

Answer:
Maruti Suzuki is India’s leading automobile company with strong quality systems. The Kharkhoda plant offers growth and learning opportunities.

22. How do you handle pressure when dispatch targets are high?

Answer:
I stay calm, prioritize safety and quality, manage manpower efficiently, and ensure inspection standards are never compromised.

23. What are your strengths as a Quality Supervisor?

Answer:
Attention to detail, strong process understanding, teamwork, and ability to handle shop-floor challenges.

24. What is your weakness?

Answer:
I sometimes focus too much on quality details, but I am learning to balance speed and accuracy.

25. Why should we hire you?

Answer:
I have hands-on PDI experience, understand inspection standards, and can ensure zero-defect vehicles with strong team coordination.

⭐ Final Interview Tips (Very Important)

✔ Focus on PDI process & inspection standards
✔ Speak confidently about real defects you handled
✔ Show quality-first mindset
✔ Be honest and practical – no bookish answers